2012 Scm Integra System

NC integrated machining center for windows and doors consisting of: A) Automatic loader mod. "SP" Automatic loader for Base SP No. 1 moulder -Automatic loader composed of: - Table with motorized belts - Automatic device for piece translation from the buffer to the loading plan of the Moulder * Piece length min : 450 mm max : 3200 mm * Piece width min : 40 mm max : 230 mm * Piece thickness min : 40 mm max : 120 mm * Work cycles 10/min * Chain feeding speed on the table: 7 m/min * Loading table dimensions 2800 x 2150 mm B) Automatic moulder mod. SUPERSET NT C 6 Position 1 = Planer Shaft Position 2= 1st right vertical shaft Position 3= 1st left vertical shaft Position 4= 1st upper horizontal shaft Position 5= 1st lower horizontal shaft Position 6= Strip recovery unit 2500 mm entry level Speed 6-36 m/min via inverter No. 1 - motor power 5,5 hp (4 kw) Horizontal presser before the planer with pneumatic exclusion from the panel Pneumatic exclusion from the control panel for the feed unit placed before the planer shaft Tandem feed group in front of the right vertical with rapid exclusion Feed groups after the upper ones for the reduction of the towing distance from 620 mm to 450 mm Infeed guide with bearings for automatic feeders Electrical predisposition for the use of automatic loaders Manual centralized lubrication Pump for lubrication of the work surface with automatic drive Preparation for integration in line with INTEGRA SYSTEM - work surface raised to 970 mm - traffic light at the entrance - piece counting Independent electrical panel POS. 1 High precision shaft Engine 10 hp (7.5 kW) instead of 5.5 hp (4 kW) Brake for motors from 5.5 hp (4 kw) to 10 hp (7.5 kw) T-SET tool quick clamping -allows the locking/unlocking of tools with the simple use of a compressed air gun POS. 2 High precision shaft Engine 10 hp (7.5 kW) instead of 5.5 hp (4 kW) Brake for motors from 5.5 hp (4 kw) to 10 hp (7.5 kw) Vertical shaft with useful length 180 mm T-SET tool quick clamping Electronic vertical positioning POS. 3 High precision shaft Engine 10 hp (7.5 kW) instead of 5.5 hp (4 kW) Brake for motors from 5.5 hp (4 kw) to 10 hp (7.5 kw) High precision shaft Vertical shaft with useful length 180 mm T-SET tool quick clamping Electronic horizontal positioning POS. 4 High precision shaft Engine 10 hp (7.5 kW) instead of 5.5 hp (4 kW) Brake for motors from 5.5 hp (4 kw) to 10 hp (7.5 kw) Rotation speed 8300 rpm T-SET tool quick clamping Electronic vertical positioning POS. 5 High precision shaft Engine 10 hp (7.5 kW) instead of 5.5 hp (4 kW) Brake for motors from 5.5 hp (4 kw) to 10 hp (7.5 kw) Rotation speed 8300 rpm T-SET tool quick clamping POS. 6 Glass bead recovery unit Comprehends: PRL allows automatic transition from planing to function recovery of the glass stopper and vice versa. - operating group with shaft diameter 30 mm, length 30 mm - electronic horizontal positioning - electronic vertical positioning - hardware and PLC modifications for axis management - outgoing tandem and modified hood second advance group after universal C) Connection transfer Transfer for receiving the pieces from the moulder and automatic insertion into the DMC Sotto Sopra sander Complete with lateral chute for unloading the glass bead strip cut on the moulder. Arranged for manually loading shutter pieces with a width from 70 to 700 mm in width Transfer composed of: - Motorized roller dim. 800 x 6000mm - Motorized belt table dim. 2700 x 6000 mm : complete with section equipped with pneumatic movement for roller-belt piece transfer - Motorized roller dim. 2800 x 1500 mm complete with motorized cross belt frame equipped with movement pneumatic vertical for belt-roller piece transfer. Transversal motorized guide for piece introduction in Sander in declining position. D) Compact line for calibrating and polishing UNDER/OVER mod. SYSTEM BT44CC 1350 RRD + RRD LOWER GROUPS MOD. B4C 1350RRD BASEMENT * Fixed passage height at 900 mm from the ground * Introduction of ribbons from the left side of the machine * Main motors inside the crankcase ADVANCE BENCH * Motorized adjustment of the work surface with two-speed geared motor * Rear driving roller covered in rubber * Device for the automatic centering of the conveyor belt * Input safety micro for overthickness * Useful working widths 1350 mm * Minimum thickness and max. workable 3 ÷ 170 mm * Feed speed from 3.5 to 18 m/min OPERATING GROUPS * Oscillation of the belts with electronic control * Automatic disc brakes for rapid group stopping PRESSURE GROUPS * Grooved rubberized roller at the entrance equipped with piece anti-return safety device ELECTRICAL EQUIPMENT * Automatic star/delta starter on the main motor * Magnetothermic protections on motors * Stabilized current power supply for electronic equipment CONTROL PANEL "Hydra V-Pad" * PLC terminal with color LCD display" * Touch screen functionality * Graphic display of the machine configuration * Management of the machine from the touch screen, manually or through 120 configurable work programs by the user * Activation/deactivation in working position and timing of roller units * Management and control of the belt forward speed * Management and control of the working thickness * Automatic sequential ignition of the main engines * Activation and control of the timing of the belt cleaning blowers * Management of the recognition program for the slotted pieces * Machine operation report (working hours/on hours) * Management of machine failure alarms and fault diagnosis on electronic boards * Management of machines in compact line configuration EMERGENCIES / SAFETY * Hand guard strip at piece entry * Front and rear mushroom emergency switch * Lockable main switch * Automatic emergency stop of the machine in case of: - breakage of the abrasive belt - unstretched abrasive belt - lateral exit of the abrasive belt - opening of the access doors to the operating units - lack of compressed air - motor overload SY B4C 1350* SUPPORTING BASE * * Control panel on the machine 1st OPERATOR GROUP "R" R-CL 1350 * Calibrating/polishing roller unit The group is equipped with: * Adjustment of the working position of the roller with indicator and memory for pre-selecting the grit of the abrasive belts * Automatic disc brake for stopping the sanding belt in an emergency * Automatic oscillation of the sanding belt by electronic system * Abrasive belt rotating in the opposite direction of feed - Sanding belt length mm 1900 R250 Roller with a diameter of 250 mm R85 85 sh rubber coated calibrating roller with sanding belt speed of 24 m/sec Pneumatic ON/OFF of the roller made with a pneumatic activation cylinder complete with micrometric adjustment the position of the roller according to the thickness of the abrasive belt Oscillating blower for cleaning the longitudinal sanding belt The device is equipped with: - Oscillation drive with electronic system - Timed intervention activated directly by the workpiece - Filter and pressure regulator 11 kW (15 HP) motor 2nd OPERATOR GROUP "R" R-CL 1350 * Calibrating/polishing roller unit The group is equipped with: * Adjustment of the working position of the roller with indicator and memory for pre-selecting the grit of the abrasive belts * Automatic disc brake for stopping the sanding belt in an emergency * Automatic oscillation of the sanding belt by electronic system * Abrasive belt rotating in the opposite direction of feed - Sanding belt length mm 1900 R250 Roller with a diameter of 250 mm R65 65sh rubber coated calibrating/polishing roller with 18m/sec sanding belt speed Pneumatic ON/OFF of the roller realized with a pneumatic activation cylinder complete with regulation micrometer of the position of the roller according to the thickness of the abrasive belt Oscillating blower for cleaning the longitudinal sanding belt The device is equipped with: - Oscillation drive with electronic system - Timed intervention activated directly by the workpiece - Filter and pressure regulator 11 kW (15 HP) motor 3rd OPERATOR GROUP "D" DP 4/16 1350* TRANSLATING PLANETARY GROUP WITH 4 HEADS ROTATIVE ABRASIVE BRUSH HOLDERS Prepared for housing 16 brush discs with a diameter of 125 mm. SI/8/125 * Set of 16 rotary discs with a diameter of 125 mm SI/8/125 * Complementary set of 16 discs of 125 mm diameter Electronic auto-set of the "DP 4/16" group for work positioning managed by the Hydra V-Pad electronic control 4th OPERATOR GROUP "b" GS/200 1350 * BRUSH GROUP The device is equipped with: - Dust extraction hood - Adjustment of the working position of the roller - Rubberised pressure roller at inlet and outlet Tampico cleaning roller with a diameter of 200 mm 1.1 kW (1.5 HP) main motor · PRESSORS GP/M-E Pressure group with rubber rollers and pusher at the entrance to the 1st roller group GP/M-I Pressure group with rubber rollers and intermediate pusher between the 1st and 2nd roller group GP/M-U Pressure group with rubber rollers and pusher at the exit of the 3rd roller group · WORK PLAN Carpet feed with 3 kW inverter Rubber conveyor belt 60 sh · DEVICES FOR COMPACT LINE MACHINE Machine in compact start-of-line version (bottom/top) with following System T4C 1350. The entire compact line is managed by a single "Hydra V-Pad" control panel and a single "PLC" ELECTRONIC CONTROL 10.4" touch-screen monitor for Hydra V-Pad PLC X-20 control panel Modular hardware structure for managing machine functions from the "Hydra" control panel. UPPER GROUPSETS T4C 1350 RRD BASEMENT * Introduction of ribbons from the left side of the machine * Main motors inside the crankcase ADVANCE BENCH * Motorized adjustment of the work surface with two-speed geared motor * Rear driving roller covered in rubber * Automatic device for centering the conveyor belt * Input safety micro for overthickness * Useful working width 1350 mm * Minimum thickness and max. workable 3 ÷ 170 mm * Feed speed from 3.5 to 18 m/min OPERATING GROUPS * Oscillation of the belts with electronic control * Automatic disc brakes for rapid group stopping PRESSURE GROUPS * Grooved rubberized roller at the entrance equipped with piece anti-return safety device ELECTRICAL EQUIPMENT * Automatic star/delta starting on main motors * Magnetothermic protections on motors * Stabilized current power supply for electronic equipment EMERGENCIES / SAFETY * Hand guard strip at piece entry * Front and rear mushroom emergency switch * Lockable main switch * Automatic emergency stop of the machine in case of: - breakage of the abrasive belt - unstretched abrasive belt - lateral exit of the abrasive belt - opening of the access doors to the operating units - lack of compressed air - motor overload BASIC MACHINE SY T5C 1350 * SUPPORTING BASE * * Control panel on the machine 1st OPERATOR GROUP "R" R-CL 1350 * Calibrating/polishing roller unit The group is equipped with: * Adjustment of the working position of the roller with indicator and memory for pre-selecting the grit of the abrasive belts * Automatic brake for stopping the sanding belt in an emergency * Automatic oscillation of the sanding belt by electronic system * Abrasive belt rotating in the opposite direction of feed - Sanding belt length mm 1900 R250 Roller with a diameter of 250 mm R85 85 sh rubber coated calibrating roller with sanding belt speed of 24 m/sec Pneumatic ON/OFF of the roller realized with a pneumatic activation cylinder complete with regulation micrometer of the position of the roller according to the thickness of the abrasive belt Oscillating blower for cleaning the longitudinal sanding belt The device is equipped with: - Oscillation drive with electronic system - Timed intervention activated directly by the workpiece - Filter and pressure regulator 11 kW (20 HP) motor 2nd OPERATOR GROUP "R" R-CL 1350 * Calibrating/polishing roller unit The group is equipped with: * Adjustment of the working position of the roller with indicator and memory for pre-selecting the grit of the abrasive belts * Automatic brake for stopping the sanding belt in an emergency * Automatic oscillation of the sanding belt by electronic system * Abrasive belt rotating in the opposite direction of feed - Sanding belt length mm 1900 R250 Roller with a diameter of 250 mm R65 65sh rubber coated calibrating/polishing roller with 18m/sec sanding belt speed Pneumatic ON/OFF of the roller realized with a pneumatic activation cylinder complete with regulation micrometer of the position of the roller according to the thickness of the abrasive belt Oscillating blower for cleaning the longitudinal sanding belt The device is equipped with: - Oscillation drive with electronic system - Timed intervention activated directly by the workpiece - Filter and pressure regulator 11 kW (15 HP) motor 3rd OPERATOR GROUP "D" DP 4/16 1350* TRANSLATING GROUP WITH 4 ROTARY HEADS FOR ABRASIVE BRUSHES Prepared for housing 16 brush discs with a diameter of 125 mm. SI/8/125 * Set of 16 rotary discs with a diameter of 125 mm SI/8/125 * Complementary set of 16 discs diameter 125 mm Electronic auto-set of the "DP 4/16" group for work positioning managed by the Hydra V-Pad electronic control 4th OPERATOR GROUP "b" GS/200 1350 * OUTLET BRUSH GROUP The device is equipped with: - Dust extraction hood - Adjustment of the working position of the roller - Rubberised pressure roller at inlet and outlet Tampico cleaning roller with a diameter of 200 mm 1.1 kW (1.5 HP) main motor · PRESSORS GP/M-E Pressure group with rubber rollers and pusher at the entrance to the 1st roller group GP/M-I Pressure group with rubber rollers and intermediate pusher between the 1st and 2nd roller group GP/M-U Pressure group with rubber rollers at the 3rd roller group · WORK PLAN Carpet feed with 3 kW inverter Rubber conveyor belt 60 sh · DEVICES FOR COMPACT LINE MACHINE Machine in compact end-of-line version (bottom/top) with previous System B5C 1350. The entire compact line is managed by a single "Hydra V-Pad" control panel and a single "PLC" Base T4M with worktop at a fixed height of 900 mm from the ground Arrangement for vacuum top (perforated top and carpet) for 2 modules Internal electric fan with 7.5 kW (10 HP) motor for 2 modules No. 4 independent floating shelves to compensate for differences in material thickness E) Connection transfer Transfer for the transit of the pieces towards the automatic loader of the INTEGRA cell composed of: - Motorized roller dim. 3800 x 1500 mm equipped with transverse belt frame for transferring the pieces rollers-belts - Motorized roller dim. 4000 x 250 mm for sending solid pieces to Integra - Motorized belt frame dim. 2400 x 1500 mm for sending panels to Integra Arrangement for manual loading and unloading of solid pieces with a length from 3200 to 6000 mm F) Loading/unloading bridge Loading and unloading bridge for workpieces/workpieces Composed of : - Piece locking pliers - electronic vertical positioning - electronic longitudinal movement (loading/unloading benches and work surfaces) G) Tenoning, profiling and drilling/milling center mod. Integrate MACHINE COMPOSITION: WORKPLAN Each worktable is made up of grippers which allow the piece to be blocked according to the dimensions of the workpiece itself and to be able to carry out the tenoning, drilling/milling and profiling operations on five sides. At the end of cycle an opposite gripper allows the exchange and machining of the sixth side. The system is double in order to be able to accommodate two rows of pieces and depending on the length (max 1450 mm) up to four pieces. Piano Easyset (placed on one of the worktops) Motorized table with automatic management via CNC. It allows the automatic positioning of bars and clamps (o suction cups) significantly reducing the setup time. Ideal for machining pre-finished elements. Scrolling of the motorized bars and the cup holder plates takes place entirely on prismatic guides to guarantee a high stiffness and obtain the maximum finish. AXIS HANDLING brushless motors with digital drives prismatic sliding guides with preloaded recirculating ball bearings on all axes (X - Y - Z). X-axis transmission with precision rack and pinion V max from 70 to 105 m/min Y-axis transmission with precision rack and pinion V max 130 m/min Z axis transmission with recirculating ball screw-nut system V max 30 m/min automatic centralized lubrication system managed by numerical control VACUUM SYSTEM vacuum pump flow rate 90 m3/h GOVERNMENT UNIT numerical control NUM program memory 800 Kb maintenance of thermal equilibrium of the electrical components of the control unit by means of an air conditioner PC OFFICE Microsoft Windows XP operating system 17'' LCD monitor Qwerty keyboard CELERON 2.8 GHz microprocessor 80GB hard drive RAM memory 512 Mb DVD-Rom player network card OPERATOR INTERFACE Xilog Plus - piece programming via graphic editor or free editor - automatic execution of the program - execution of several concatenated programs (MIX) - execution of machine commands manual mode (MDI) - configuration of machine parameters with password protection - management of subroutines and user macros - management of operator, diagnostic, run time and interactive messages - file report (production, diagnostic) - barcode management - import of DXF files - machining optimizer - tool equipment management - dynamic acceleration/deceleration control Dimensions of workable pieces Max workable length. 3200mm * on the same plane up to 2x1450 mm * using the two planes at the same time (manual loading/unloading) 6.000 mm Minimum length (internal tenon) 206 mm Max piece height using Combiflex table 160 mm By means of Easyset 100 mm plan Minimum piece height 30 mm Max working width 220 mm Minimum width 30mm MACHINE COMPOSITION: Electrospindle HP 13 kW 7.000 rpm N. 2 ● HSK F63E tool attachment ● rotation speed 100-12000 rpm ● left and right rotation ● max. power 13 kW (16 Hp) at 7000 rpm (in continuous service S1) ● grease lubrication ● forced circulation liquid cooling with heat exchanger N. 2 Vector rotary axis - interpolating - with pneumatic utilities Rotating axis managed by CNC with continuous 360° rotation for the optimal execution of all those processes such as drilling, blade cutting, horizontal milling and mortising which require the use of transmission heads angular - also special with three references with pneumatic utilities - oriented in different directions within the same piece. Adjustable chip conveyor for electrospindle and prism head It allows optimal cleaning of the work area by directing the jet of shavings towards the suction mouth generated by the tool during milling. N. 2 Prisma HP: 5-axis electrospindle HP 13 kW7.000 rpm electrospindle with HSK 63 E connection - rotation speed 1000-18000 rpm - right and left rotation - maximum power 13 kW at 7,000 rpm constant up to 18,000 rpm (in S1 duty) - grease lubrication - forced circulation liquid cooling, with static inverter heat exchanger #4 Rapid 48 Technical data: ● nr.48 workstations (tool holders not included) ● distance between stations 104 mm ● maximum weight per tool 15 kg (with (center of gravity up to 110 mm from the tool holder shaft stop) ● maximum weight on stock 300 kg - possibility of warehouse equipment: - Variable according to the tool diameter - possibility of housing 2 tools on the same cone BRC: No. 1 drilling, milling and cutting unit Features: - Vector 360° rotary axis - blade diameter 300 mm for max cut 100 mm - N° 2 horizontal outputs for drilling - N° 2 horizontal exits for ER25 milling -N° 1 vertical outlet for ER25 milling - handle hole: 3 vertical outlets with 21.5 mm center distance - N° 2 vertical outlets with 22 mm centers Worktop FX - MATIC - H=110 Motorized table with automatic management via CNC. It allows the automatic positioning of bars and clamps (o suction cups) significantly reducing the setup time. Ideal for machining pre-finished elements. Scrolling of the motorized bars and the cup holder plates takes place entirely on prismatic guides to guarantee a high stiffness and obtain the maximum finish. Floor composition: no. 2 fixed reference bars with 1 stop each. no. 5 mobile bars complete with nr. 2 cup holder plates and nr. 1 bar of reference each nr.10 covers for cup holder plates 10 suckers Laser and reference stop for left bows Reference strokes H 110 N. 7 Nr. 1 lifter H=110 supplementary Nr. 3 Extra clamp Easyset No. 10 Easyset supplementary clamp for short pieces No. 2 250 m3/h (5.5 kW) vacuum pump Laser marker device - vertical positioning A.C. - horizontal positioning A.C. - rotation 0-180° H) Connection transfer Transfer for receiving the pieces from the Integra and unloading on the accumulation bench Composed of : N° 1 bench for stationing machined pieces of dimensions 2500x 2000 mm N° 1 a section with motorized rollers of 300 x3500 mm I) Bank of accumulation Piece accumulation bench N° 1 bench with motorized belts for stationing machined pieces of dimensions 2500x 4500 mm