2012 Scm Integra System

Integrated CNC machining center for windows and doors consisting of: Link transfer Transfer for the transit of parts to the automatic loader of the INTEGRA cell composed of: - Motorized belt conveyor size 3800 x 1500 mm equipped with a frame with transverse buckled belts for transferring parts rollers-bands - Motorized roller conveyor size 4000 x 250 mm for sending solid parts to Integra - Frame with motorized belt 2400 x 1500 mm for sending panels to Integra Preparation for manual loading and unloading of solid pieces with length from 3200 to 6000 mm Loading/unloading bridge Load and unload bridge for parts to be processed/processed Composed of : - Workpiece clamping pliers electronic vertical positioning - electronic longitudinal displacement (loading/unloading benches and work surfaces) Mortising, profiling and outside/dropping milling model Integra MACHINE COMPOSITION: WORK PLAN Each working plane consists of clamps that allow securing the piece depending on its dimensions same and to be able to carry out tenoning, drilling/boring and profiling on five sides. At the end of cycle one opposite clamp allows exchange and processing of the sixth side. The system is double in order to be able to housing two rows of parts and depending on the length (max 1450 mm) up to four parts. Easyset Plan (placed on one of the work surfaces) Motorized plane with automatic management via CNC. It allows automatic positioning of bars and clamps (or vacuum pumps) significantly reducing setup time. Ideal for processing pre-finished elements. The slide the motorized bars and the vent plates operate entirely on prism guides to ensure a high stiffness and achieve the maximum finish. AXIS MOVEMENT brushless motors with digital drives prismatic guideways with preloaded ball recirculating rollers on all axes (X - Y - Z). X-axis drive with pinion and precision rack V max from 70 to 105 m/min Y-axis transmission with pinion and precision rack V max 130 m/min Z-axis drive with ball-screw recurrence system V max 30 m/min automatic centralized lubrication system controlled by numerical control VACUUM SYSTEM vacuum pump flow rate 90 m3/h GOVERNMENT UNIT numerical control NUM memory programs 800 Kb maintenance of thermal balance of electrical components of the control unit through an air conditioner PC-OFFICE Microsoft Windows XP operating system LCD monitor 17'' QWERTY keyboard Celeron microprocessor 2.8 GHz hard disk 80 Gb RAM 512 MB DVD-ROM drive network card OPERATOR INTERFACE Xilog Plus - piece programming via graphic editor or free editor - automatic execution of the program - execution of multiple concatenated programs (MIX) - manual mode operation machine commands (MDI) - machine parameter configuration with protection password - management of subroutines and user macros - operator messages, diagnostics, run time and interactive - report file (production, diagnostic) - barcode management - import of DXF files - process optimizer - management of tool fixtures dynamic control of accelerations/decelerations Machinable piece dimensions Maximum workable length. 3200 mm on the same level up to 2x1450 mm * using the two levels simultaneously (manual loading/unloading) 6,000 mm Minimum length (inside tenon) 206 mm Maximum piece height using Combiflex bed 160 mm Using Easyset 100 mm scale Minimum piece height 30 mm Maximum working width 220 mm Minimum width 30 mm MACHINE COMPOSITION: Electro-spindle HP 13 kW 7,000 r/min No. 2 ● HSK F63E tool holder ● rotation speed 100-12000 g/min ● rotation right and left ● maximum power 13 kW (16 Hp) at 7000 rpm (in continuous service S1) ● grease lubrication ● forced circulating liquid cooling with heat exchanger No. 2 Rotating vector axis - interpolating - with pneumatic utilities CNC-driven rotating axis with continuous 360° rotation for optimal execution of all those operations which drillings, cuts with blade, horizontal milling and mortises that require the use of setback heads angular - also special three-reference with pneumatic utilities - oriented in different directions within the same piece. Orientable chip conveyor for Electro spindle and Prism Head Allows optimal cleaning of the work area by directing the chip jet toward the suction mouth generated by the tool during milling. No. 2 HP Spindle: 5-axis HP 13 kW 7,000 rpm spindle with HSK 63 E mount - rotation speed 1000-18000 g/min - rotation right and left - max power 13 kW at 7,000 rpm constant up to 18,000 rpm (in service S1) - grease lubrication - forced circulation liquid cooling with static inverter heat exchanger No. 4 Rapid 48 Technical data: ● nr.48 stations (tool holder not included) ● distance between stations 104 mm ● maximum weight for tool 15 kg (with (center of gravity up to 110 mm from the tool holder spindle face) ● maximum weight on the warehouse 300 kg - warehouse equipment possibility: - Variable depending on tool diameter - possibility to house 2 tools on the same spindle BRC: milling and trimming unit No. 1 Features: - Vector 360° rotating shaft - 300 mm diameter blade for cutting up to 100 mm - 2 horizontal outlets for drilling - 2 horizontal outlets for ER25 milling -No. 1 vertical output for ER25 milling - bore handle: 3 vertical outlets with 21.5 mm pitch - No. 2 vertical outlets spacing 22 mm FX working plane - MATIC - H=110 Motorized plane with automatic management via CNC. It allows automatic positioning of bars and clamps (or vacuum pumps) significantly reducing setup time. Ideal for processing pre-finished elements. The slide of motorized bars and wedge plates operate entirely on prism guides to ensure a high stiffness and obtain the maximum finish. Composition plan: No. 2 fixed reference bars with 1 metric thread per pitch no. 5 movable bars complete with no. 2 vent plates and no. 1 stop of reference each no.10 covers for suction cup plates no.10 vacuum cups Laser and reference line for SX arches Reference shanks H 110 N. 7 No. 1 hoist H=110 additional N. 3 Additional Easyset Clamp No. 10 Easyset additional clamp for short pieces No. 2 Vacuum pump of 250 m3/h (5.5 kW) Laser Marker Device Vertical positioning A.C. horizontal positioning A.C. - rotation 0-180° H) Linking transfer Transfer for receiving parts from Integra and unloading onto the accumulation bench Composed of : No. 1 bench for stationary handling of machined parts with dimensions 2500x2000 mm No. 1 a section with motorized rollers of 300 x 3500 mm I) Accumulation bench Piece storage bank No. 1 workbench with motorized belt for parking machined parts of dimensions 2500x4500 mm