2016 Biesse Rover B 1650

Numerical control with bSolid software The multi-document software application in Windows environment allows the design of the finished product, the definition of its processes, the definition of the work plan, the simulation of the piece machining operations on the 3D model of the machine and generation of the necessary machine programs. bSolid - 3-Axis Machining bSolid - 5-Axis Machining Module for surface machining with 5-axis units and interpolation movements on all 5 available axes (X,Y,Z,C,B). The module includes the following commands: · assignment to surfaces three-dimensional roughing and finishing operations · spread or project a path onto a curved surface machining lying on a plane · follow 2D or 3D curves with any type of tool bSolid - 3D Engraving bSolid - Import external formats Fields of work: X = 5055 mm; Y = 1650 mm (may vary depending on configuration) Z = 200 mm with modules H=74 mm Z = 245 mm with modules H=29 mm Loadable piece in Y: * 1650 mm, with thickness up to 60 mm on H=74 mm modules * 1600 mm, with thickness over 60 mm on H=74 mm modules. 10 ATS floors – 40 trolleys The code includes: • 2 aluminium bars (n. 1 left and n. 1 right) on which the lateral stops slide. • 10 aluminum worktops. The worktops slide on hardened and ground linear guides using recirculating ball bearing slides. Locking occurs on both linear guides, front and rear, by means of four pneumatic cylinders. The control is activated by a button located in front of the work surface. The carriages slide on steel guides positioned above the extrusion. Pneumatic locking system divided into 2 locking zones in X Automatic positioning (EPS) for worktops. "EPS" (Electronic Positioning System) device for the automatic positioning by NC of the work surfaces and trolleys complete with locking devices capable of eliminate possible operator errors. Rear row stop, with 140 mm stroke Intermediate row stop, positioned at 405 mm, with 140 mm stroke. Front row stop, positioned at 1460 mm, with 140 mm stroke 4 lateral stops, with 140 mm stroke (2 right + 2 left) with system 2 additional side stops, with 140 mm stroke (1 right + 1 left). Sensor for checking whether the stops have descended 12 clamping devices for clamping narrow workpieces 6 loading aid bar lifts, for H=74 mm modules Configuration 5A, for Rover B. Configuration for high productivity and flexibility, thanks to the two operating groups 4 and 5 axes and the possibility of performing tool changes in concurrent time. It includes the axes and carriages for the movement of the main operating groups. Includes 2 inverters. Second Y-axis. Introduces the separation of the front and rear Y-carriages, with independent motorization. The two Y-carts have a maximum speed of 118 m/min. 13.2 kW (17.7 HP) electrospindle, HSK F63 connection, air-cooled. Main features: • 11 kW (14.7 HP) from 12,000 to 15,000 rpm in S1 service. • 13.2 kW (17.7 HP) from 12,000 to 15,000 rpm in S6 service. • Bearings ceramics. • Right and left rotation. • Rotation speed from 1,000 to 24,000 rpm programmable by NC. • The release pneumatic operation is carried out via a prismatic linear guide and recirculating ball bearings. A cover is included for chip extraction, with 6 different positions in Z managed by the NC, depending on the length of the tool, or by program. The suction mouth is automatically closed when the electrospindle is not working. Provision for subsequent installation of the 360° operating group (C-axis) Revolver tool magazine with 8 positions on the Y carriage 5-axis interpolating operating unit 13 kW (17.4 HP), HSK F63 connection, liquid cooled. Allows to the electrospindle to interpolate on 5 axes, managed by numerical control. To control the orientation of the group BIESSE operator uses a Brushless motor driven by digital drive and a "backlash" Harmonic Drive reducer zero". The 5-axis operating unit is anchored directly to the vertical carriage (Z-axis) without pneumatic releases interposed, therefore without additional tolerances that can negatively affect the rigidity of the group and the precision in machining. Thanks to the compactness of the group it is possible to carry out machining on areas of the piece that are not accessible to other types of 5-axis operating units on the market. The electrospindle is equipped with ceramic bearings suitable for working at high rotation speeds, has a pressurization system for the protection against dust ingress and an internal blower for cleaning the tool holder cone during the phase of tool change. For optimal dissipation of the heat produced by the electrospindle during machining, it is A liquid cooling unit is used. The 5-axis operating unit requires no intervention. periodic lubrication, as its components are lubricated for life. Main features: - 11.0 kW (15.0 Hp) at 12,000 rpm in S1 service. - 13 kW (17.4 Hp) at 12,000 rpm in S6 service. - Rotation speed Maximum speed: 20,000 rpm. - C-axis travel: 360° continuous rotation. - C-axis rotation speed: 12.4 rpm. - B-axis positioning travel: +/- 100°. - B-axis rotation speed: 12.4 rpm. Flange for the preparation of a 5-Axis Interpolating Operating Unit for the assembly of Aggregates Provision for deflectors with pneumatic sensor on 4 or 5-axis operating unit 8-position Revolver tool magazine. Located on board the X carriage, on the front part of the beam, it allows for accommodate up to 8 tools, always available anywhere on the machine. Additional Z-car. BH 29 L drilling head with automatic lubrication Working unit capable of receiving up to 29 tools independent, for single and multiple drilling on 5 faces of the workpiece and channels with blade in X direction on the face upper. The spindles rotate alternately right and left by means of precision helical tooth gears ground, which guarantee maximum precision and quiet operation. The head is equipped with an automatic system lubrication for which, at each time interval, predefined by numerical control, a pump sends automatically the lubricant inside the head, without machine downtime and eliminating operator intervention. The head is composed of: -16 independent vertical spindles with 32mm interaxis, of which 12 are arranged in the X-axis direction and 4 arranged in the Y-axis direction - 6 independent double-output horizontal spindles, arranged at a distance of 32mm, of of which 4 are oriented in the X-axis direction and 2 in the Y-axis direction - 1 circular blade dia. 120mm for channels in the X-axis direction (useful cut 25mm) 1 motor powered by inverter is used (power: 1.7 kW at 2800 rpm - 3 kW at 6000 rpm rpm): the rotation speed of the spindles is variable up to 6000 rpm, to perform fast drilling cycles and therefore reduce processing times. Furthermore, it is possible to choose the rotation speed according to of the tool used and the material to be drilled. Coolant cooling control unit 33-place chain tool magazine - 120 mm centre distance Housed on board the mobile upright in "X" HSK F63 tool holder with integrated flange for blades that can be used on a 5-axis unit Blade diameter 300mm, for tool holder cone with integrated flange